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ABX Air has
come a long way in the last twenty years. To give you an idea of how far,
take a look at this brief history highlighting some of our accomplishments
over the years.
1980
•
Airborne Express, Inc., was formed in April 1980, when Airborne Freight
Corporation (AFC) acquired Midwest Air Charter.
• On May 1, Airborne Freight Corporation separated the company
into four divisions, one of them being the airline. This division consisted
of Airborne Express, Inc., (formerly Midwest Air Charter). The airline
moved about 500,000 packages each month with 50 planes on 40 scheduled
flights. At that point, the airline was operating on 452 acres of land
and had over 550 employees across the US in 50 locations. There were
123 pilots, 193 maintenance personnel, 157 ground staff and about 80
administrative staff.
1981
•
The first phase of Airborne’s state-of-the-art package sorting
facility was put into operation in June of 1981. At an initial cost
of $6 million, the sort center covered 83,500 square feet, and was designed
to process 50,000 packages each night. Total nightly shipments grew
from about 13,750 in January to about 20,275 by December of 1981.
1982
•
Airborne Express passed Emery Air Freight in package shipment volume,
to become one of the "Big Three", with Federal Express and
United Parcel Service. The first DC-9 C-Check was completed in-house.
• A sophisticated Category II Instrument Landing System (CAT II
ILS) was completed and received FAA approval. It is the only privately
owned, operated and maintained CAT II ILS in the US.
1983
•
By the third quarter of 1983, Airborne was flying 42,000 miles a night,
with 21 of our aircraft (landing at 30 airports) and 24 charter flights
(landing at 30 airports). On-time performance was 85%.
1984
•
Airborne FTZ, Inc., the airline’s subsidiary, received approvals
as the nation’s only privately owned Foreign Trade Zone in 1984.
• A new fuel facility for Jet A fuel with a capacity of 410,000
gallons was completed in addition to an expanded facility for Property
Maintenance and Ground Support Equipment maintenance.
• A DC-9 simulator was acquired and configured to Airborne’s
specifications and standards.
1985
•
The airline’s parent company, Airborne Freight Corporation, elected
to use the trade name "Airborne Express", with all future
public presentation of the company to carry this name. The purpose of
the change was to more clearly communicate the corporation’s business.
• The first DC-8 was purchased and put in modification, including
an electronic flight instrumentation system (EFIS).
• Ground was broken for the Airborne Commerce Park, a joint venture
between Airborne and a group of Columbus, Ohio, developers.
• By year-end 1985, the company had 1,113 employees.
1986
•
The package sorting facility was renovated and expanded to more than
double its previous capacity. An administrative offices/training complex
and a 50,000 square-foot aircraft maintenance hangar were completed.
Total cost for the three projects was in excess of $20 million.
• In 1986, the airline’s fleet consisted of 18 DC-9s, 12
YS-11s and three DC-8s with several more DC-8s and DC-9s under option.
1988
•
A former FAA tower was purchased and moved to Wilmington Air Park. It
became operational in 1988.
• The airline received an "Aircraft Cargo Container"
patent for its unique C-Container, designed to fit into the airplane
through the passenger door, and to fit the contours of the aircraft
once inside.
• The first Regional Sort Hub opened in Allentown, Pennsylvania,
in November of 1988. It was designed to free space on the aircraft and
in the package sorting facility.
• The parent company experienced nearly 40 percent shipment growth.
1989
•
ABX’s aircraft flew 15.2 million miles, using 58 million gallons
of aviation fuel in 1989.
• The package sorting facility operated at capacity with more
than 1.3 million pounds of shipments being processed each business night.
• Regional Hubs opened in Atlanta, Georgia, and South Bend, Indiana.
1990
•
The airline’s DC-8 simulator began operation in 1990.
• The first phase of the third package sorting facility opened
early in 1990, boosting capacity to 395,000 packages each night. The
second phase opened in October and boosted capacity in the sort complex
to 520,000 packages a night at an additional cost of $9 million.
• Regional hubs were opened in Roanoke, Virginia, and Columbia,
Missouri.
• The third Commerce Park building was opened.
• At the close of 1990, ABX Air had 3,341 employees and the average
nightly package count was 395,000.
1991
•
The third phase of Sort Building C became operational, and capacity
in the three-building complex became 730,000 pieces.
• A runway extension project was initiated. The project replaced
1,000 feet of overrun with 1,000 feet of runway, then added an additional
700 feet of runway with a 200-foot overrun.
• ABX Air made aviation history by flying the world’s first
DC-9 with a newly developed Stage III hush kit.
• In May of 1991 ABX Air announced a $121 million expansion of
the Wilmington Air Park, expecting to add 3,000 jobs by the time the
project was completed. The expansion plans included a 9,000-foot runway,
a third maintenance hangar and connecting SR 73 and SR 134, among other
things.
• Regional Hubs were opened in Waco, Texas, and Fresno, California.
Within the year, the Fresno hub needed to relocate to a larger facility.
1992
•
The airline opened its third Aircraft Maintenance hangar in 1992
• Airborne was one of the first private companies to have an Aircraft
Situation Display (ASD) operational. It allowed ABX to see the aircraft
enroute.
• Four DC-8s and eight DC-9s were added in 1992.
1993
•
In November of 1993, a Control Tower Operator was added to the tower
operations.
• Unload D opened featuring expanded truck unloading facilities.
• A regional sort hub was opened in Providence, Rhode Island.
• The parking apron on C Ramp was expanded, providing parking
for 24 more DC-9s.
• Commerce Park buildings 4 through 9 were opened.
• Airborne Road construction was completed, and the road opened
in 1993.
1994
•
The sort capacity at the end of 1994 was 906,000 packages per night.
• The number of ABX employees at the end of 1994 was 5,741.
1995
•
Four and one-half years after the announcement of the proposed runway
expansion, the new runway was opened. The first revenue flights touched
down in September and the runway was fully certified for CAT II ILS
by December.
• The airline celebrated its 15th anniversary and added the 100th
aircraft to its operating fleet.
• A new Fire Station was added as well as new generator equipment
to support the new runway.
• Base Shops moved to a new, 100,000-square-foot facility.
• Commerce Park building 10 opened and Airborne Logistics Services
relocated to that 330,000 square-foot building.
1996
•
Airborne Freight Corporation celebrated its 50th anniversary in 1996.
That company history can be found on the airborne.com web site.
1997
•
The Boeing 767 was selected as the next generation aircraft for the
ABX Air fleet. The 767 boasted a wide-body design enabling more lift
capacity. Being nearly 15 years newer, it also could showcase better
fuel efficiency and reliability.
• Work began on the expansion of Sort D and Unload E. They were
both completed by 1997.
• Record amounts of freight were moved by many dedicated employees
from all departments during August 1997 UPS Strike.
• Late in 1997, ABX recognized its first 25-year employee anniversary.
1998
•
A refurbished 767 simulator was added to the Flight Training and Simulator
Complex. It was installed and certified by 1998.
• The first 767 revenue flight was in October of 1998.
• Training was added to instruct employees to work with the 767.
• Working to meet the FAA mandate of Stage III noise level compliance,
ABX worked to install hush kits on the DC-9 engines and to complete
modifications on the DC-8s to bring them up to the Stage III levels.
The 767s arrived already meeting the noise level requirements.
1999
•
To control storm water runoff containing residual deicer, ABX teamed
with two well-known groups to develop a subsurface water treatment facility.
First a pilot-scale model was constructed and tested through three winters.
Based on the exceptional results from that study, two full-scale treatment
facilities were designed and constructed. One of the developers received
an award for the engineering involved in the facility.
• B Ramp was expanded to accommodate more aircraft parking and
C Ramp was expanded. D Ramp was also repaired and then extended.
• A new facility for the Waco Hub was opened in September of and
plans were made for an expanded facility at the Providence Regional
Hub. The new Providence hub ran freight for the first time in January
of 1999.
• A new fuel farm and de-ice facility were constructed and opened
in the first quarter of 1999.
• Cartage marked the 1 millionth truck tracked with the SureShip
software in April of 1999.
• In an unprecedented collaboration, many cargo carriers joined
to test ADS-B technology. Several carriers converged at Airborne’s
Air Park in 1999 with modified aircraft to work together to explore
the capability of an alternative to T-CAS.
• Another major innovation, Optical Village, opened in Columbus,
Ohio. A development of the Airborne Logistics Services group, it brought
manufacturers of many components together in the same area to expedite
the production of eyeglasses.
• The parent company introduced a new service, airborne@home,
to reach markets traditionally not part of the Airborne system. Working
with the USPS, Airborne delivers to post offices and the USPS manages
the "final mile" segment to the residential customers.
• The Fitness Center was redesigned and moved to a new location,
allowing for an aerobics room and more equipment.
• Concentrating on technology became a priority with the advent
of digital manual, an upgraded HRIS system and the approach of Y2K.
2000
•
ABX Air slipped quietly into 2000 with all aircraft meeting the FAA
deadline for Stage III noise compliance. Further, Airborne experienced
no disruption of service at the Y2K turnover.
• The Junior Tech program was initiated to allow technicians just
out of school to come to ABX and sample work in each of the maintenance
areas. It allows them to determine their interests and gain a broader
knowledge of all of the areas of Aircraft Maintenance.
• ABX also partnered with CISCO systems and a local school to
provide a work-learning opportunity for students studying to become
certified CISCO operators. It was the first business/school/CISCO partnership
in the state.
• ABX introduced abxair.com. The web site’s first tasks
were to highlight job opportunities at ABX.
• ABX Air installed over-the-belt scanners to update tracking
within the Sort Facility to enable more complete tracking of packages.
• In 2000, ABX celebrated its 20th anniversary. The Ohio House
of Representatives issued a commendation to ABX on its 20th anniversary,
noting the ingenuity of operations and persistent growth as assets to
the state.
• A new machine in Base Shops – a horizontal boring mill
– allowed ABX to complete more maintenance in-house. In-house
maintenance allows ABX to have increased reliability, faster turn and
better cost efficiency.
• The South Bend Regional Hub was expanded to meet a growing volume.
• Focusing on employee concerns and interests, ABX held a Career
Fair. ABX career opportunities were highlighted. This was followed by
a School Fair/Opportunity day allowing employees to explore educational
options to get them in the career paths explored earlier in the year.
• ABX TV, the Employee News Network, first aired in 2000. Recognizing
that more communication mediums were necessary than were currently available,
ABX placed 12 TVs in break rooms around the base to display company
information and more.
2001
•
After many months of research, an automated express sort area was tested
on a small scale.
• To improve security, turnstiles were installed at base entry
points.
• Recognizing the need to expand services to meet customer demand,
the sales division introduced several new products. Things like a guaranteed
10:30 a.m. delivery, a full complement of delivery services and better
web access for small businesses were important initiatives for customers.
Ground Delivery Service (GDS) rolled out in April of 2000. This reached
out to new markets for Airborne.
• The full-scale subsurface storm water treatment facilities became
fully operational and weathered their first winter with ease.
• An employee-focused web presence was created and debuted in
2001. On the Inside brought together the information most sought by
employees in a format they could access from home.
• September 11 brought the first-ever nationwide grounding of
all non-military aircraft for two days. When the FAA cleared flight
traffic again, ABX Air had one of the first flights in the air, repositioning
an aircraft for the night system. By the middle of the next week, the
freight backlog was expedited and the ABX system was back to normal
schedule.
• In time for the 2001 holiday rush, a new Regional Hub was opened
in the state of Washington . And early in 2002, the 20th 767 entered
active duty.
2002
•
Carl Donoway became CEO and Chairman of the Board of Airborne, Inc.
• A new DC-9 simulator was added to ABX's flight training facilities.
2003
•
ABX's second DC-9 simulator received certification from the FAA in February.
• ABX partnered with the Community Blood Center to hold the first
ever blood drive on an aircraft.
• In August, cargo giant DHL purchased the sales and ground network
of Airborne Express. As a result, ABX Air became an independent publicly
traded company, entering into contracts with DHL to continue providing
service.
• ABX Air unveiled its logo.
• ABX became an exclusive, worldwide distributor for Innovative
Solutions & Support's DC-9 Reduced Vertical Separation Minima (RVSM)
technology.
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